The 16-pin green male automotive connector (part number 33482-8604) is a specialized electrical component designed for use in automotive and industrial applications. This connector is engineered to provide secure, reliable, and durable electrical connections in environments where vibration, moisture, and temperature fluctuations are common. Design and Construction The connector features a 16-pin male configuration, housed in a green thermoplastic shell for easy identification and resistance to environmental stressors. The housing material is typically a high-grade polymer, offering excellent insulation properties, chemical resistance, and mechanical strength. The pins are made of high-conductivity metal (often brass or copper alloy), plated with tin or gold to ensure low contact resistance and corrosion resistance. The connector incorporates a locking mechanism, such as a latch or clip, to prevent accidental disconnection due to vibrations or movement. This ensures a stable connection even in harsh conditions. The design may also include sealing gaskets or O-rings to provide IP-rated protection against dust, moisture, and fluids. Electrical and Performance Specifications - Voltage Rating: Typically rated for 12V or 24V DC systems, suitable for automotive and low-voltage industrial applications. - Current Rating: Each pin can handle 2A to 5A, depending on wire gauge and material. - Temperature Range: Operates reliably in -40°C to +125°C environments, making it suitable for under-hood and exterior vehicle applications. - Wire Compatibility: Designed for 16-22 AWG wires, ensuring compatibility with standard automotive wiring. Applications This connector is widely used in: - Automotive wiring harnesses (e.g., sensors, lighting, control modules). - Industrial machinery requiring secure electrical connections. - Marine and off-road vehicles where moisture and vibration resistance are critical. Installation and Maintenance Installation involves aligning the male pins with the corresponding female socket and securing the locking mechanism. Proper crimping or soldering of wires is essential for optimal conductivity. Periodic inspection for corrosion, wear, or loose connections ensures long-term reliability. Advantages - Durability: Resistant to vibration, heat, and chemicals. - Secure Connection: Locking mechanism prevents accidental disconnection. - Versatility: Compatible with various automotive and industrial systems. In summary, the 16-pin green male automotive connector (33482-8604) is a robust, high-performance component essential for modern electrical systems in demanding environments. Its design ensures reliability, safety, and ease of use across multiple applications.